William Kane 
Why higher programmed speed does not always mean more good parts per hour By William Kane | Manufacturing with Light (MWL) Eventually, almost every successful production machine gets the same request: “We need more parts per hour.” With a laser cutting machine, the first reaction is often obvious: increase the feed rate. If the process … Read more
A look at four developments in laser manufacturing that caught my attention this week — from precision motion for medical-device manufacturing to very-high-power cutting, semiconductor processing, and an interesting new approach to machining sapphire. Precision Motion Targets Medical Tube Laser Cutting Aerotech’s new LaserTurn280 motion platform is designed for cylindrical laser processing applications such as … Read more
By William Kane | Manufacturing with Light (MWL) When people start discussing a new laser cutting system, the conversation usually starts with the laser. How much power do we need? Fiber or ultrafast? What wavelength? What spot size? What material thickness? Those are important questions and should be worked out in an applications lab before … Read more
What You Need to Know About Handheld Laser Welding is a practical, safety-focused guide for shop owners, welders, supervisors, students, and anyone considering this rapidly growing technology. It explains how handheld laser welding works, what equipment and controls are required, how to develop a repeatable welding process, and why training, ventilation, documentation, and laser safety … Read more
When people begin sizing a motion system for a laser-cutting machine, the conversation often starts with familiar numbers: Those questions matter, but they do not tell the whole story when the machine must cut small features at high production rates. A motion system can move very quickly across a large work area and still struggle … Read more
A colleague once used a made-up story to explain a problem that will probably sound familiar to anyone who has worked around automated laser equipment. A new laser system had been installed, tested, and accepted. The system produced good parts during the factory acceptance test. It repeated those results after installation at the customer’s facility. … Read more
Modern motion controllers are amazing. In laser processing, advanced algorithms can smooth corners, reduce vibration, improve path following, synchronize laser firing, and help squeeze more performance out of a machine. Features such as input shaping, look-ahead, contour smoothing, and frequency-response-based tuning are real tools that can make a good machine much better [1][2][3][4]. But they … Read more
Setup, ACSPL+ structure, simplified examples, GSP integration, and a robust fixed-pulse-width M-code For current ACS Motion Control users with programming experience Initialize the LCI and establish a repeatable startup sequence Understand the most useful structure fields and operating modes Use PWM, fixed-distance pulsing, and segment gating Expose LCI functions to … Read more
Handheld laser welding is gaining attention for good reason. In suitable applications, it can produce fast, clean welds with low heat input, limited distortion, and less post-weld finishing.[1] For weld shop owners and supervisors, however, the real question is not simply whether the process works. It is whether it can be introduced safely, consistently, and … Read more
