Which Motion-Control Platform Belongs on a Laser Machine?

When someone says a machine has “motion control,” that does not tell you very much. A PLC controlling two positioning axes has motion control. A CNC following thousands of G-code blocks has motion control. A six-axis robot carrying a laser head has motion control. A galvanometer scanner moving a beam across a small field has … Read more

Build the Machine. Standardize the Control System.

Automation Notes What If We Standardized the Control System Before Building the Next Laser Machine? The machine should be custom. The control foundation does not always have to be. One thing that has bothered me for years in custom machine building is how often we solve the same control problems over and over again. A … Read more

Your Laser Machine Works. But Can You Make It Run Faster?

Why higher programmed speed does not always mean more good parts per hour By William Kane | Manufacturing with Light (MWL) Eventually, almost every successful production machine gets the same request: “We need more parts per hour.” With a laser cutting machine, the first reaction is often obvious: increase the feed rate. If the process … Read more

Advanced Motion Algorithms Are Powerful — But Physics Still Gets a Vote

Modern motion controllers are amazing. In laser processing, advanced algorithms can smooth corners, reduce vibration, improve path following, synchronize laser firing, and help squeeze more performance out of a machine. Features such as input shaping, look-ahead, contour smoothing, and frequency-response-based tuning are real tools that can make a good machine much better [1][2][3][4]. But they … Read more

Small Features Change the Way We Size a Laser-Cutting Motion System

When people begin sizing a motion system for a laser-cutting machine, the conversation often starts with familiar numbers: Those questions matter, but they do not tell the whole story when the machine must cut small features at high production rates. A motion system can move very quickly across a large work area and still struggle … Read more

Advanced Motion Algorithms Are Powerful — But Physics Still Gets a Vote

Modern motion controllers are amazing. In laser processing, advanced algorithms can smooth corners, reduce vibration, improve path following, synchronize laser firing, and help squeeze more performance out of a machine. Features such as input shaping, look-ahead, contour smoothing, and frequency-response-based tuning are real tools that can make a good machine much better [1][2][3][4]. But they … Read more

Practical Guide to the ACS Motion Control LCI

Setup, ACSPL+ structure, simplified examples, GSP integration, and a robust fixed-pulse-width M-code   For current ACS Motion Control users with programming experience   Initialize the LCI and establish a repeatable startup sequence   Understand the most useful structure fields and operating modes   Use PWM, fixed-distance pulsing, and segment gating   Expose LCI functions to … Read more